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sagith kumar

SENIOR ENGINEER
 
PRESTIGE DYNAMIC INDUSTRIES

201307, India

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About sagith kumar

SAGITH KUMAR K
No.6, Lorong nagasari 12,
Jalan nagasari 1
Taman nagasari,
Perai, 13600,
Penang, MALAYSIA


E-mail     : sagithk@gmail.com


Industrial experience



1. Organization :   TIMEX GROUP PRESISION ENGINEERING LTD.

                                       A-27, Sector 68,

                                      NOIDA,U.P, INDIA

 

Position          : SENIOR ENGINEER



 

Duties and responsibilities

• Leading initial design review and verifying the parting line, tooling layout concept.

• To do DFMEA and PFMEA.

• Estimation of the Tool/Mould by Standard Estimation costing method.

• Preparation of Process time line plan for the Project execution.

• Close Follow up with all the activities of the project.

• Communicating with the customer in all stage of the project as the customer window.

• Mould Functional verification by manual or on machine.

• Functional tests on Hydraulic, Pneumatic and electromagnetic systems.

• Look-over on the initial testing on the molding machine for its first trials.

• Trouble shooting on line for the molding issues.

• Verification of the Part First Article Inspection reports for the dimensional fine tuning.

• Mould correction and rectification as per the part/Mould correction Report (CAR).

• Mould validation approval after the corrections.

• Mould testing and Final Tooling Buy-off to customer.

 


2. Organization      :   PRESTIGE DYNAMIC INDUSTRIES SDN BHD.
                                    Plot #518, ,Jalan nagasari-1
                                    Taman nagasari ,Perai-13600
                                    PENANG,MALAYSIA


     Position                   :  PROJECT ENGINEER

 

 

 Duties and responsibilities

•Estimation of the Tool/Mould by Standard Estimation costing method.
•Participating in the initial design review and verifying the parting line, tooling layout concept.
•Verification of Tool/mould design by DFM review (Design for Manufacturing).
•Preparation of Process time line plan for the tool/mould manufacturing.
•Describing the material list for the various parts.
•Describing the Mould base and accessories for the mould.
•Preparation of machining sketches for the parts.
•Programming the CNC/WEDM instructions.
•Electrode Design and process planning for the mould.
•Process, stage inspection and approval of the part.
•Planning of Heat treatment process schedule.
•Performing the finishing stage machining by using CNC, Precise Grinding and polishing.
•Performing the Sub assembly and Ejector system matching.
•Final inspection and verification of the Assembly, Sub assembly parts.
•Assembly of Core, Cavity, Sub inserts, Sliders, Sprung cores etc.
•Final Assembly and Parting line matching by Blue match method.
•Mould Functional verification by manual or on machine.
•Functional tests on Hydraulic, Pneumatic and electromagnetic systems.
•Look-over on the initial testing on the molding machine for its first trials.
•Trouble shooting on line for the molding issues if in case minor.
•Verification of the Part First Article Inspection reports for the dimensional fine tuning.
•Mould correction and rectification as per the part/Mould correction Report.
•Tooling verification and approval of the corrections.
•Mould testing and Final Tooling Buy-off for the Production.
•Performing the maintenance, service and modification on the mould as per the Customer / Production requirements.

Major customers.
1.ROBERT BOSCH power tools.
2.SANYO auto media ltd. (Japan).
3.ALMA automotive lighting ltd.
4.CLARION Systems.
5.SCI Malaysia
6.TES Electronic solution Sdn.Bhd.
7.BCM Corporation.
8.INALFA Roofing Systems.
9.SPENT Medical Equipments.
10. ETNA.
________________________________________
2. Organization     : TIMEX WATCHES LTD.
                                   C 35 , Sector 59,
                                    NOIDA,INDIA

      Period                  : September 2004 to October 2007
      Position               : Jr. engineer  (tool and die maker)

Duties and responsibilities

•To do the process planning of mould parts.
•To do the follow up of machining process and making sure that it will completed within the planned target date.
•To do assembly of the injection moulds.
•To do the trouble shooting and rectification of moulding problems.
•To do the maintenance of various kind of injection moulds.
•To study the dimensional report of the component and do the necessary modifications or the rectification required in the mould.

Business segments of TIMEX

Medical Equipments.
Consumer Electronics.
Consumer Durables.
Electrical and switchgear industry
Automobilindustries.
___________________________________________________
3.Organization   : MIKROFINE TOOLING PVT Ltd.
                               Plot No. 183, Krishna colony,
                               Ballabgarh ,Faridabad,
                               INDIA


Period                 : August 2003 to September 2004

Position               : Engineer trainee (tool room)

Duties and responsibilities

•To do the manufacturing of injection moulds.
•To do the trouble shooting and maintenance of various kind of moulds.
•Inspection of the parts made
•Electrode planning. Etc
•Trouble shooting and maintenance of all kinds of press tools.
__________________________________________________________________________-
Knowledge and skills
•5year solid experience in tool & die making.
•Manufacturing and assembly of all kinds of injection moulds.
•Solid experience in hot runner moulds.
•Hands on experience in all the conventional m/c and exposure in CNC milling, CNC wire cut and EDM (sparking).
•Very good trouble shooting skills.
•Manufacturing of all kinds of press tools.
•Manufacturing of all kinds of jigs and fixtures.
•Designing all kinds of injection moulds, compression moulds.
•Designing all kinds of press tools.
•Designing all kinds of jigs and fixtures.
•Operating measuring instruments like profile projector, height measuring station (TRIMOS) etc.

Software skills
Platforms : Windows 98x ,windows 2000
Packages : M S office
Designing tools : AutoCAD 2007,Unigraphics NX 5


Academic records

 


Diploma in TOOL & DIE MAKING
(FIRST RANK )

August 2003 : NTTF (Nettur technical training foundation) At GKDITR Campus,Coimbatore .Tamil nadu, INDIA

10+2(64%)
April 2000 : Kendriya vidyalaya Chandigarh
Harayana, INDIA 

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